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ICA — Custom Machines

Smart equipment,
designed to adapt

Develop custom automated machines designed to precisely meet your performance, flexibility, traceability, and scalability requirements.

Tell us about your project

Every manufacturing process has unique requirements that standard equipment cannot meet. Our custom machine building service transforms your specific production challenges into tailored automated solutions, from design to commissioning.

We design and implement complete turnkey systems in our workshops: assembly machines, test stations, quality control equipment, handling systems, and specialised production tooling. Each machine integrates mechanical engineering, industrial automation, machine vision, and data connectivity to precisely meet your performance, flexibility, and traceability requirements.

Our custom machines are designed for long-term reliability and adaptability. The modular architecture allows for future modifications and extensions. Standardised software frameworks ensure maintainability. Industrial-grade components guarantee durability. Comprehensive documentation enables your teams to operate and maintain the equipment with confidence.

Whether you need equipment for precision assembly, functional testing, automated inspection, or small and medium series production, we deliver solutions that integrate seamlessly into your production environment while providing the scalability necessary for the growth of your business.

Custom machines we create

Automation solutions tailored to your production challenges



Assembly and production systems

Automated assembly machines for complex multi-component products. Precision pick-and-place systems, screw fastening automation, adhesive dispensing, fitting operations, multi-station indexed tables. Designed for consistent quality, cycle time optimisation, and flexible changeover between product variants.


Testing and quality control equipment

Automated test benches for functional validation, leak detection, electrical continuity, torque verification, and performance measurement. Integrated data acquisition, compliant/non-compliant sorting, traceability systems, and statistical process control. Ensures 100% inspection while maintaining production throughput.


Vision inspection systems

Artificial vision solutions for automated quality inspection. Dimensional measurement, defect detection, presence verification, OCR/barcode reading, and surface inspection. Real-time image processing with scrap management, data recording, and integration with MES systems for complete traceability.


Handling and special machines

Custom feeding systems, sorting machines, packaging automation, and specialised production equipment. Vibrating bowls, robotic pick-and-place, conveyor integration, buffer storage systems, and product orientation devices. Designed for specific materials, geometries, and production requirements that standard solutions cannot meet.

Our engineering capabilities

Multidisciplinary expertise
for comprehensive development

Mechanics and structure

  • Precision machined components and assemblies

  • Welded steel frames and structures

  • Integration of aluminium profiles

  • Linear motion systems and actuators

  • Pneumatic systems and servo drives

  • Custom tooling and fixtures

Automation and control

  • API programming (Siemens, EXOR)

  • HMI development

  • Industrial robotic integration

  • Motion control and servo systems

  • Safety API programming (ISO 13849)

  • OPC UA connectivity and Industry 4.0

Vision and data system

  • Vision system design

  • Sick and Keyence vision integration

  • Barcode reading and OCR systems

  • Database integration and MES connectivity

  • Recording and analysis of production data

  • Complete traceability solutions

A structured approach ensuring on-time and on-budget delivery

From concept to operational machine


1

Needs

Detailed analysis of your production needs, constraints and objectives. Technical feasibility study, preliminary concept, ROI estimation and project timeline.

2

Design

Complete mechanical and electrical engineering. 3D CAD models, control system architecture, safety analysis and detailed specifications for client approval.

3

Manufacturing

In-house manufacturing and assembly in our workshops. Component sourcing, machining, welding, electrical cabinet assembly and mechanical assembly with continuous quality control.

4

Programming

API programming, HMI development, vision system configuration and robot programming. System integration, network connectivity and data interface development.

5

Testing

Comprehensive testing in our facilities with your parts/products. Performance validation, cycle time verification, quality checks and client witness tests before shipment.

6

Installation

On-site installation, commissioning and optimisation. Operator training and maintenance, delivery of complete documentation and ongoing technical support.

The ICA approach

Our machines are modular, well-documented and easy to maintain. A standardised software architecture, advanced automation, machine vision and sustainable technical solutions ensure long-term value for money and minimise production downtime.

Are you looking for high-performance and scalable equipment for assembly, quality control, functional testing or small and medium series production? Our solutions are tailored .

Need bespoke support?

Our experts are here to listen to you and guide you at every step.

Contact us